The dimensional accuracy of plastic parts is be assured by die design.In order to enhance the accuracy of precision injection mold,we should make best use of computer-aided analysis,especially the flow of heat-conditioning systems for mold temperature distribution.
Applications should be as much as possible the use of simulation software and close to the actual loading conditions to melt in the mold simulation analysis in the cooling, and other non-steady-state process.
Die manufacturing quality assurance plastic parts Size is the key to accuracy, precision die is the main characteristic of the manufacturing and assembly operations in addition to polishing, are no manual processing. Die general machining and manual processing ratio is about 6:4 to 7:3, and the machining precision molds and manual processing ratio of 9:1. Die materials and heat treatment is the protection of precision molds in the molding process, the die temperature in the state, which even the mould parts tempered by low temperature, high temperature melt production and will repeat parts tempering but lower hardness, Consideration should also be given retained austenite caused by the volume expansion. Therefore general tempering temperature should be at least molding processing, more than double the die temperature and low-temperature processing is carried out properly in order to eliminate residual austenite.
On the high-precision products for Molding precision parts, assembly accumulated precision die in the direction of the accuracy of the sub-surface as well as the parallel degree should achieve micron level. Mold should have sufficient strength, stiffness and abrasion resistance, in the injection molding deformation under the pressure of hard wear.
To achieve the above processing can be three-dimensional precision machining centers, CNC machine tool and application of CAD / CAM / CAE and other new technologies.
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